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A lot of time katışıksız passed since the first refiner conches were built to make chocolate. At that stage all necessary processing steps were done in the same machine, which sometimes took a week to get the final product. This paper is not intended to summarise all the technical developments since then bey such information is available in textbooks1.
Using a high-quality chocolate refiner, such as a chocolate refiner conche or a chocolate refiner ball refiner, can also help to create a smoother texture and more consistent flavor. For more information about refiners, do derece hesitate to contact us. We are glad to help you find the best solution for you. But first, we dive into the basics: What is a chocolate refiner?
The process is shown in Figure 4. Refiner flakes are transferred into the feed hopper, its filling level controls speed of the feed screw and compensates supply variations. While some cocoa butter is added, the screw feeds the pasting columns. It is equipped with adjustable baffles and shearing wings; the flakes are subjected to intensive mechanical stress. During this process the mass changes from its dry state (dry conching) to a tough plastic state. Cleaned conditioned air is supplied by fan. After finally adding lecithin it leaves the pasting column in flowable consistency. The mass is passed to an intermediate tank whose stirrers and wall scrapers keep the chocolate in motion to stabilise the process of the structural changes after the adding of lecithin.
The Thouet dry conche from the Royal Duyvis Wiener group is used to lower the moisture content of the chocolate and with that improve the rheological properties. Also, undesierable flavor profiles can be removed and other flavor profiles can be created or accentuated.
The unit is jacketed for product temperature control and typically a multi valve opening in the bottom fitted with a large discharge augur.
• Electric extractor fan provides cross refiner air flow through hopper vent for reduction of volatiles, acidity & moisture
Chocolate yield Capacity: The machine’s chocolate yield capacity is an essential factor to consider. A larger chocolate processing facility will require a machine with a higher yield capacity.
Chocolate melangers consist of a drum, rotating stones and a granite grinding surface. Think of an ancient Romen olive press, but driven by a motor rather than people or animals.
Why ball mill grinding is important for delicious chocolate Learn about ball mill grinding and Chocolate CONCHING MACHINE how it is used in the chocolate production industry. Discover the advantages and components of ball mills, and get to know more about the different types, materials, and processes involved.
This allows a reliable process to achieve and maintain a constant quality of the product from batch to batch.xt
This is possible through pre-drying refiner flakes5 or milk powder6. Downstream, the liquefaction can be done in a very rapid batch process or continuously using a high-speed in-line mixer14.
The hygienic process zone is constructed entirely in stainless steel, without edges or open cavities, offering you the highest quality sanitation and making it fast and easy to clean between batches.
Optimum temperature control using full jacket design, efficient insulation and efficient heat exchangers
The revolutionary design delivers instant melting and continuous process supply to increase downstream production without large